Our Products

ROBOTIC SPOT WELDING MACHINE

SPECIFICATIONS

Type : Robotic 3 phase MFDC spot welding system
Input : 415V, 3 phase
KVA : 100-160 KVA
Robot capacity : 400 to 600 kg payload
Robot make : Yaskawa (Japan)
Welding system : Heavy duty ICF Roof, Sidewall & lavatory sidewall spot welding applications
Type of welding controller: MFDC, (Bosch Rexroth –Germany)
Type of welding transformer: MFDC, (Bosch Rexroth-Germany)
No of Axis – 7axis / 8 axis
7 th /8 th Axis provided 22 Mtr Clear Travel X track for robot movement – It has LM Rails, machined track, Rack & Pinion
Y-Axis travel – 1500 mm
X-Axis clear travel – 22 meter
Welding thickness – 1mm (min) to 7mm (max)
Weld able Material– SS and MS (Aluminum optional)
 Aluminum alloy C gun with 1500mm throat depth
Easy maintenance,
Robotic gun available in Servo and pneumatic as per customer requirement
Servo actuators for Top electrodes / pneumatic cylinders are used

APPLICATIONS 

  • Railway Coach spot welding- Roof, sidewall ,carline etc.
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • kitchen appliances,
  • Sheet metal fabrication panel box etc.

ROBOTIC SPOT WELDING (SIDE WALL)

SPECIFICATIONS

Type : Sidewall auto spot welding system                                                          Input : 415V,3 phase
KVA : 100-250 kva
Welding system : Heavy duty ICF Sidewall spot welding applications
Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany)
Type of welding transformer: MFDC,(Bosch Rexroth-Germany)
No of Axis – 4Axis (X,Y,Z x2),
X Axis provided – 21Mtr Clear Travel. It has LM Rails, machined track, Rack & Pinion Complete machine controlled by Rexroth robotic controller along with user friendly auto program functions.
Y-Axis travel – 2.2 m
X-Axis clear travel – 21 m
Welding thickness – 1.2(min) to 8 mm (max)
Weld Material– SS and MS (Aluminum optional)
Controllers, transformers, servo motors and robotic controllers – Bosch Rexroth (Germany)
Heavy Duty rugged structure
Easy maintenance,
Robotic controlled and easy program options
Servo actuators in both directions of Top and Bottom electrodes
(no pneumatic cylinders are used)
Computerized control for on line support
Industrial 4.0. (Optional)

APPLICATIONS

  • Train Side wall, Roof spot welding
  • Train Lavatory Side Wall
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • Kitchen utensils appliances,
  • Sheet metal fabrication panel box etc.

ROBOTIC SPOT WELDING (ROOF)

SPECIFICATIONS

Type : Roof and sidewall cantilever gantry auto spot system
Input : 415V,3 phase
KVA : 80-100 kva
Welding system : Special Aluminum alloy gun for ICF Roof and Sidewall spot welding applications
Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany)
Type of welding transformer: MFDC,(Bosch Rexroth-Germany)
No of Axis – 4Axis (X,Y,Z x2),
X Axis provided – 22Mtr Clear Travel. It has LM Rails, machined track,
Rack & Pinion
Complete machine controlled by Rexroth robotic controller along with user friendly program functions.

APPLICATIONS

  • Train Side wall, Roof spot welding
  • Train Lavatory Side Wall
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • Kitchen utensils appliances,
  • Sheet metal fabrication panel box etc.

GANTRY SPOT WELD

SPECIFICATIONS

Type : Gantry Sidewall & Roof auto spot welding system
Input : 415V,3 phase
KVA : 100-250 kva
Welding system : Heavy duty ICF Sidewall, Roof spot welding applications
Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany)
Type of welding transformer: MFDC,(Bosch Rexroth-Germany)
No of Axis – 4Axis (X,Y,Z & R),
X Axis provided – 22Mtr Clear Travel. It has LM Rails, machined track,
Rack & Pinion
Complete machine controlled by Rexroth robotic controller along with user friendly program functions.                                                                              X-Axis travel – 22 meters
Y-Axis travel – 3mtr                                                                                                      Z-Axis travel – 400mm
Rotary axis – 45 +-Degrees

APPLICATIONS

  • Train Side wall, Roof spot welding
  • Lavatory Side Wall
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • Kitchen utensils appliances,
  • Sheet metal fabrication panel box etc.
  • Wire mesh industries
  • Reinforcement welding application

LASER WELDING

SPECIFICATIONS

  • Type :Linear Laser welding – SPM
  • Input Volt : 415 Volt A/C (3 Phase) @ 50HZ
  • Capacity : 1 to 4 Kw
  • Machine size : 2.5 meter clear linear welding length
  • Welding thickness : 1 to 4mm (0.1 to 0.6mm also available)
  • Fiber laser welding system
  • IPG photonics laser generators and
  • Advanced wobble welding heads for fine weld quality
  • Main welding clamping system
  • Auto sheet pushing system
  • Auto sheet pulling system
  • Laser system integration control with HMI and PLC.

APPLICATIONS

  • Train Side wall skin welding, linear weld joints. (Side panel)
  • Corner welding joints
  • Circular weld joints
  • Gear welding
  • Ship building
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • Kitchen utensils appliances,
  • Water tanks
  • Medical Industries
  • Battery welding
  • Sheet metal
  • fabrication panel box etc.

LASER WELDING SAMPLES

LASER CUTTING MACHINE

C – TYPE ALUMINIUM ALLOY MANUAL GUN & ROBOTIC COMPATIBLE (Roof & Side wall)

APPLICATIONS

  • Train Side wall, Roof spot welding
  • Lavatory Side Wall
  • Automotive Industries,
  • Defense industries,
  • Furniture industries,
  • Kitchen utensils appliances,
  • Sheet metal fabrication panel box etc.
  • Wire mesh industries

MANUAL IT GUN

IT-GUN WITH MANUAL PUSH TYPE GANTRY

COLD TRIAL BATTERY TAB

MANUAL STATIONARY SPOT WELDING FOR LAVATORY SIDEWALL & ICF RAILWAY COACHES

(NEW DEVELOPMENT) ROBOTIC CONTROLLED GANTRY ALUMINIUM ALLOY GUN SPOT (ROOF & SIDEWALL)

(NEW DEVELOPMENT) - GANTRY ROBOTIC SYSTEM FOR ROOF MIG WELDING

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