Type : Robotic 3 phase MFDC spot welding system Input : 415V, 3 phase KVA : 100-160 KVA Robot capacity : 400 to 600 kg payload Robot make : Yaskawa (Japan) Welding system :Heavy duty ICF Roof, Sidewall & lavatory sidewall spot welding applications Type of welding controller: MFDC, (Bosch Rexroth –Germany) Type of welding transformer: MFDC, (Bosch Rexroth-Germany) No of Axis – 7axis / 8 axis 7 th /8 th Axis provided – 22 Mtr Clear Travel X track for robot movement – It has LM Rails, machined track, Rack & Pinion • Y-Axis travel – 1500 mm • X-Axis clear travel – 22 meter • Welding thickness – 1mm (min) to 7mm (max) •Weld able Material– SS and MS (Aluminum optional) • Aluminum alloy C gun with 1500mm throat depth •Easy maintenance, •Robotic gun available in Servo and pneumatic as per customer requirement •Servo actuators for Top electrodes / pneumatic cylinders are used
APPLICATIONS
Railway Coach spot welding- Roof, sidewall ,carline etc.
Automotive Industries,
Defense industries,
Furniture industries,
kitchen appliances,
Sheet metal fabrication panel box etc.
ROBOTIC SPOT WELDING (SIDE WALL)
SPECIFICATIONS
Type : Sidewall auto spot welding system Input : 415V,3 phase KVA : 100-250 kva Welding system : Heavy duty ICF Sidewall spot welding applications Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany) Type of welding transformer: MFDC,(Bosch Rexroth-Germany) No of Axis – 4Axis (X,Y,Z x2), X Axis provided – 21Mtr Clear Travel. It has LM Rails, machined track, Rack & Pinion Complete machine controlled by Rexroth robotic controller along with user friendly auto program functions. • Y-Axis travel – 2.2 m • X-Axis clear travel – 21 m •Welding thickness – 1.2(min) to 8 mm (max) • Weld Material– SS and MS (Aluminum optional) • Controllers, transformers, servo motors and robotic controllers – Bosch Rexroth (Germany) • Heavy Duty rugged structure • Easy maintenance, • Robotic controlled and easy program options • Servo actuators in both directions of Top and Bottom electrodes •(no pneumatic cylinders are used) •Computerized control for on line support •Industrial 4.0. (Optional)
APPLICATIONS
Train Side wall, Roof spot welding
Train Lavatory Side Wall
Automotive Industries,
Defense industries,
Furniture industries,
Kitchen utensils appliances,
Sheet metal fabrication panel box etc.
ROBOTIC SPOT WELDING (ROOF)
SPECIFICATIONS
Type : Roof and sidewall cantilever gantry auto spot system Input : 415V,3 phase KVA : 80-100 kva Welding system : Special Aluminum alloy gun for ICF Roof and Sidewall spot welding applications Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany) Type of welding transformer: MFDC,(Bosch Rexroth-Germany) No of Axis – 4Axis (X,Y,Z x2), X Axis provided – 22Mtr Clear Travel. It has LM Rails, machined track, Rack & Pinion Complete machine controlled by Rexroth robotic controller along with user friendly program functions.
APPLICATIONS
Train Side wall, Roof spot welding
Train Lavatory Side Wall
Automotive Industries,
Defense industries,
Furniture industries,
Kitchen utensils appliances,
Sheet metal fabrication panel box etc.
GANTRY SPOT WELD
SPECIFICATIONS
Type : Gantry Sidewall & Roof auto spot welding system Input : 415V,3 phase KVA : 100-250 kva Welding system : Heavy duty ICF Sidewall, Roof spot welding applications Type of welding controller: 3 phase MFDC control, (Bosch Rexroth –Germany) Type of welding transformer: MFDC,(Bosch Rexroth-Germany) No of Axis – 4Axis (X,Y,Z & R), X Axis provided – 22Mtr Clear Travel. It has LM Rails, machined track, Rack & Pinion Complete machine controlled by Rexroth robotic controller along with user friendly program functions. • X-Axis travel – 22 meters • Y-Axis travel – 3mtr • Z-Axis travel – 400mm •Rotary axis – 45 +-Degrees
APPLICATIONS
Train Side wall, Roof spot welding
Lavatory Side Wall
Automotive Industries,
Defense industries,
Furniture industries,
Kitchen utensils appliances,
Sheet metal fabrication panel box etc.
Wire mesh industries
Reinforcement welding application
LASER WELDING
SPECIFICATIONS
Type :Linear Laser welding – SPM
Input Volt: 415 Volt A/C (3 Phase) @ 50HZ
Capacity : 1 to 4 Kw
Machine size : 2.5 meter clear linear welding length
Welding thickness : 1 to 4mm (0.1 to 0.6mm also available)
Fiber laser welding system
IPG photonics laser generators and
Advanced wobble welding heads for fine weld quality
Main welding clamping system
Auto sheet pushing system
Auto sheet pulling system
Laser system integration control with HMI and PLC.
APPLICATIONS
Train Side wall skin welding, linear weld joints. (Side panel)
Corner welding joints
Circular weld joints
Gear welding
Ship building
Automotive Industries,
Defense industries,
Furniture industries,
Kitchen utensils appliances,
Water tanks
Medical Industries
Battery welding
Sheet metal
fabrication panel box etc.
LASER WELDING SAMPLES
LASER CUTTING MACHINE
C – TYPE ALUMINIUM ALLOY MANUAL GUN
& ROBOTIC COMPATIBLE (Roof & Side wall)